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 TORONTO TRANSIT COMMISSION

 REPORT NO.

 

 

MEETING DATE: FebruaryAugust 31September 221, 20065

 

 

SUBJECT:  TECHNOLOGY AND COSTS AFFECTING ACCESSIBILITY ON STREETCARSPROCUREMENT AUTHORIZATION – DESIGN & SUPPLY OF CLRV AIR CONDITIONINGPROPULSION CONTROL SYSTEMS AS PART OF THE CLRV LIFE EXTENSION PROGRAM             

 


 

RECOMMENDATION

 

It is recommended that the Commission:

 

1)                  note that staff concluded that after exhaustive research on the means of making the current streetcar fleet accessible, and on consideration that the only technically feasible lift device would cost approximately $80,000 per car, or $15.7 million dollars for the fleet of 196 CLRVs, the impact on customer service, the significant safety concern in its operation on streetcars; and the increased operating costs due to the deployment time required for lift operation, this is not a practical objective and that this should not be pursued further;

 

2)                  note that, in order to make TTC streetcar service accessible to people with mobility difficulties, the most practical way is to accelerate the procurement and introduction of new streetcars which would be low floor and fully accessible;

 

3)                  forward this report to the City of Toronto, in satisfaction of one of the directives of the City Council adopted at its December 14 and 16, 2005 meeting.  At this meeting, the Council amended Policy and Finance Committee Report 9, Clause 31b – Streetcar Fleet Plan, and requested “that the Toronto Transit Commission be requested to advise City Council on the additional costs required to make streetcars accessible, and provide an opportunity for City Council to consider these additional costs prior to a future decision being made by the Toronto Transit Commission on any refurbishing of current streetcars or purchase of new streetcars

 

 

FUNDING

 

  Funding for this accessibility feature on CLRVs has not been included in the 2006-2010 budget. 

 

BACKGROUND

 

The capital project to extend the life of the 196 Canadian Light Rail Vehicles (CLRVs) by 10 to 15 years was initially established in the 1999-2003 Capital Program budget.  Scope of work and detail budget were further defined and submitted in the 2006-2010 Capital Program budget.

 

At the December 14 and 16, 2005, City Council meeting, on approving Capital Project 4.15 – Streetcar Overhaul, the Council directed that:

 

“the Toronto Transit Commission be requested to advise City Council on the additional costs required to make streetcars accessible, and provide an opportunity for City Council to consider these additional costs prior to a future decision being made by the Toronto Transit Commission on any refurbishing of current streetcars or purchase of new streetcars.”

 

This report addresses the above mentioned directive.

 

 

It is recommended that the Commission authorize:

 

the award of a contract to Thermo King Europe Manufacturing LTD. in the amount of $97,715.50 for the design and supply of 2 prototype air conditioning units; and

 the award of a contract to Siemens Canada Limited for the design and supply of 102 propulsion control system units over a 5 year period commencing in 2005 in the upset limit amount of $29,650,000 subject to confirmation of receiving financing approval from the City of Toronto Council.

 

 

0.the conditional awarding of an upset limit contract for an additional 100 air conditioning units to Thermo King Manufacturing LTD. in the upset limit amount of $4,922,790.30, subject to satisfactory performance of the prototypes during in-service testing of the prototypes and confirmation of receiving additional financing approval from the City of Toronto Council, which will be the subject of a separate Commission report.

 

FUNDING

 

Sufficient funds for these expenditures are included in Project 4.15 pages 1035 to 1040 in the 2005 – 2009 Capital Program under the category of “State of Good Repair” as approved by the City Council on February 23, 2005. Approval from Council is still required for the Project Financing.Sufficient funds for these expenditures are included in Project 4.15 (Streetcar Overhaul, under the Life Extension Program (LEP) of Canadian Light Rail Vehicles) pages 1035 to 1040 in the 2005 – 2009 Capital Program under the category of “State of Good Repair” as approved by City Council on February 23, 2005. At its August 31, 2005 meeting, the Commission approved the Commission Report entitled “Request For City Council Funding Approval – CLRV Life Extension Program Contract Commitments” to request the City of Toronto Council to approve funding commitment (estimated to be October 2005) for major equipment purchases, which include the propulsion control system, for the CLRV LEP.

 

 

BACKGROUND

 

The capital project to extend the life of the 196 Canadian Light Rail Vehicles (CLRVs) by 10 to 15 years was initially established in the 1999-2003 Capital Program budget. One of the key objectives was to improve on vehicle availability and reduce service delays. 

 

The propulsion control system, which modulates motoring and braking efforts in accordance with passenger load and the operator’s pedal controller input, has become highly unreliable and difficult to maintain due to parts obsolescence.  The replacement of the propulsion control system with a modern system was considered a critical system upgrade for the life extension program. The new system would also include event logging and diagnostic capabilities for trouble-shooting and reliability trend investigation, as well as up-to-date componentry that would support maintenance efforts more readily.  The new control system also provides trainline control functions for multiple unit operation, which provides flexibility for coupled operation to enhance streetcar operation and reduce mixed-traffic congestion due to “bunching up” of streetcars.

 

 

 

 

 

 

Over the years, several “heat stress” studies had been conducted by Occupational Hygiene staff in response to complaints from the Joint Health & Safety Committee of the Streetcar Transportation department. Fogging up windshields and door glazing has also been an on-going problem, with no real relief from the dash-mounted fan on humid days.

 

In 2003, as the work scope for the CLRV Life Extension Program (LEP) was being defined, staff brought to the attention of Senior Management that equipping the CLRV fleet with air-conditioning systems could be implemented during the LEP and that it would probably be the most noticeable and appreciated feature on a rebuilt vehicle for both the operators and the customers. Staff also noted that installation of an air-conditioning system could adversely impact on overall vehicle reliability.

 

Staff received direction in October 2003 to include air conditioning in the LEP and the Ccapital Bbudget (Project 4.15) was adjusted accordingly.

On January 7, 2004On January 21, 2004 a Request for Interest and Pre-Qualification Notice was issued to 10 7 potential vendors in addition to an advertisement on the Commission’s website.  The Pre-Qualification call resulted in 5 companies being identified as having the ability to meet the commercial requirements and technical capabilities to design, manufacture and supply a propulsion control system to meet the Commission’s specification requirements.

 

There were 5 responses to the Pre-Qualification call and all 5 companies were determined to have the ability to meet the commercial requirements and technical capabilities to design and supply a HVAC system to the Commission’s specification requirements.

 

OOn June 28August 26, 2004 a Request for Proposals (RFP) was issued to all 5 pre-qualified companies identified as a result of the publicly advertised Request for Information, for the design and supply of a propulsion control system the HVAC system for the CLRV’s, out of which the following 4  companies submitted Proposals on September 3, 2004March 17, 2005 as summarized on Appendix ‘A’ (i.e. :

 

 Siemens Canada Limited, Bombardier Inc., Vossloh Kiepe GmbH, and Brush Traction).   1. Air International Transit,                                            (Huntingwood, Australia)

            2.  Sutrak Corporation,                                       (Commerce City, Colorado)

            3.  Thermo King Europe Manufacturing LTD. and          (Mervue Galway, Ireland)

            4.  Faiveley Rail, Inc.)                                                    (Exton, Pennsylvania).

 

 

 

The RFP required the delivery of 2 prototype units in 2006, which are to undergo in-service testing and evaluation by TTC for a period of up to one-year. The notice to proceed for the supply of the production units would be issued once the performance of the prototypes is deemed successful during the testing period.

 

The RFP contained pricing options for 196, 169, 144, and 100 propulsion units as the Commission had not finalized its requirements for the number of CLRVs to be refurbished prior to the issuance of the RFP. The RFP also requested pricing for optional equipment, maintenance parts, tools, and spare propulsion units. At its meeting of June 22, 2005 the Commission received a presentation and a report entitled “Future Streetcar Fleet Requirements and Plans” and approved the rebuilding of 100 CLRV streetcars “to ensure that the TTC’s near-term streetcar service requirements are met”. The Commission directed that only 100 of the 196 CLRVs undergo the life-extension program, and that the remaining 96 vehicles be replaced with new accessible low floor light rail vehicles. Therefore staff’s analysis of the proposals was based on the supply of 100 propulsion units.

 

The lowest priced bid was submitted by Siemens Canada Limited (Siemens), and they stated one qualification regarding contract changes. However, as the RFP allowed staff to negotiate terms and conditions, Siemens was contacted and agreed to a contract change clause that is considered acceptable by staff. The RFP also allowed for adjustments to price based on changes in foreign exchange rates and Siemens, Brush Traction, and Bombardier Inc. each stated their price was subject to foreign exchange. Siemens stated no other exceptions or qualifications and their proposal was considered commercially acceptable.

 

The proposals from Bombardier Inc. and Brush Traction were considered technically acceptable, however they each stated a number of exceptions which are considered unacceptable. (e.g. capping liquidated damages to 10% of the contract value, whereas TTC’s specified 50%, they took exception to the specified warranty terms, and in addition, neither company offered firm pricing). Vossloh Kiepe GmbH was commercially and technically not acceptable as they offered an alternate system and did not bid on TTC’s specifications.

 

The pricing submitted by all of the proponents for the 2 prototype units was significantly higher compared to their pricing for the production units. Staff contacted the proponents, who indicated this is attributed to the upfront engineering work and manufacturing costs required for this project, and the fact that the RFP stated the approval for the production units was subject to future funding from the City of Toronto.

 

Although Siemens’ proposal was commercially and technically acceptable, staff could not recommend awarding the contract to Siemens, as the expenditure for the 2 prototypes (approximately $8,784,000) would exceed the funds budgeted in 2005 and 2006.

 

Therefore, authorization was obtained from the Chief General Manager on July 28, 2005 to cancel the RFP and commence negotiations with Siemens (the lowest priced compliant proponent for the original RFP) in order to negotiate payment terms that would more evenly distribute the expenditures for the propulsion units over the term of the contract. In addition, staff would seek further clarification from Siemens regarding their technical proposal.

 

The only other pre-qualified proponent, Westcode Inc. declined to bid as they specialize in heavy rail HVAC units and could not be competitive with the other four light rail HVAC manufacturers.

 

A detailed evaluation was performed and none of the four proposal submissions were considered acceptable as submitted. (The details of the commercial and technical evaluation were presented to the Committee of the Whole at its meeting of April 6, 2005). Three submissions were considered commercially non-compliant and the lowest bid was considered technically unacceptable. As a result of receiving no compliant submissions, staff sought and received authorization from the Commission at its meeting of April 6, 2005 to cancel the RFP and to negotiate on a sole source basis with Thermo King Manufacturing LTD. (Thermo King) who had the lowest technically acceptable price for the air conditioners.

 

DISCUSSION

 

The original RFP which was cancelled was issued on the basis of supplying 196 HVAC units for the entire fleet of CLRV’s, with 2 prototype units to be provided for testing and in-service evaluation for a one year period. The balance of the 194 HVAC units were to be awarded after successful testing of the prototypes. , Hhowever at its meeting of June 22, 2005 the Commission approved the total vehicle rebuild quantity for the LEP has subsequently been revised from 196 vehicles to 100 streetcars . This change in quantity was the subject of a Commission report ( refer to Future Streetcar Fleet Requirements and Plans report). at the June 22, 2005 meeting whereby staff received approval to proceed with the rebuilding of 100 CLRV’s and also proceeding with the process of procuring new streetcars for the TTC.

 

 

During the negotiations with Siemens, staff identified the need for 2 spare propulsion units, resulting in the original quantity of 100 being increased to 102 units. Siemens indicated that there was no change to the unit price of the propulsion units as a result of the additional 2 units.

 

Siemens provided two options that more evenly distribute the expenditures over the duration of the contract, compared to their original bid. The total amount for 102 units is $26,146,639.20 for Option 1 and is $28,147,073.40 for Option 2. (Refer to the attached Appendix ‘A’ for details). Staff confirmed that there are sufficient funds budgeted in the 2005-2009 Capital Program to accommodate either of these options.

 

Staff performed a net present value (NPV) analysis to compare the two options, which revealed Option 1 has a NPV that is approximately $807,000 lower than Option 2.

 

Staff also compared the NPV of Siemens’ original bid amount (adjusted to 102 units) to their Option 1 for 102 units, which revealed the NPV of Option 1 is approximately $21,000 lower than the NPV of Siemens original bid. This is a result of a more favorable exchange rate offered by Siemens for the options compared to the rate offered in their original bid.

 

Staff further reviewed and clarified Siemens technical proposal in detail, and it is considered acceptable. Their proposal is also considered commercially acceptable, and they are recommended for award of contract based on the payment terms of Option 1.

 

 

 

The upset limit amount of $29,650,000 includes $3,500,000 for spare maintenance parts and optional equipment once requirements have been determined, and to accommodate any change orders which may arise during the design review phase of the contract.

 

DISCUSSION

 

At its meeting of June 22, 2005, the Commission approved a staff report entitled “Future Streetcar Fleet Requirements and Plans”.  The report recommended that the Commission “approve proceeding immediately with the process of procuring new streetcars for the TTC….” and “note that, in order to make the TTC streetcar service accessible to people with mobility difficulties, the most-practical approach is to accelerate the procurement and introduction of new streetcars which would be low-floor and fully accessible…”

 

At its meeting of November 28, 2005, the Commission approved a status report on Accessible Transit Services Plan.  In the report, staff recognized that “making the TTC’s streetcar fleet accessible will likely be the last component to be completed in the TTC’s plans to make all its services and facilities accessible”.  Staff also made reference to the  June 22, 2005 Commission approval which authorized staff to proceed immediately with the process required to procure new accessible streetcars, while recognizing the long-term funding for this initiative has not been secured. 

 

Vehicle Modifications Required to Make CLRVs Accessible

 

Concurrently, TTC staff conducted extensive research, including discussions with the Office of Accessibility at APTA, and the UITP Task Force leader who chaired the “Guideline for European Internal Market for Light Rail System on Accessibility”, into the means of making the current streetcar fleet accessible.  These measures have included construction of high-level platforms comparable to that found at GO train platforms, changing the grade of streetcar tracks at streetcar loading platforms to equalize the streetcar floor level with the platform, the use of low-floor wheelchair accessible trailers attached to streetcars, and the retrofitting of the current streetcars with lifts.  Preliminary studies suggested that investigative effort should focus on on-board wheelchair lifts, in general, as a potential device to overcome the many technical constraints encountered in changing loading platforms or incorporating low floor trailers.  A summary of the research results on wheelchair lifts is attached in Appendix 1.  It should be noted that all lift types generated varying degrees of concerns, from economical units requiring extensive manual manipulation of flaps and guards to larger systems requiring substantial changes to both carbody and undercar structure, and equipment case relocation.  Three possible lift installation locations were considered: front door, rear door and a dedicated access door. 

 

·         The Front Door Option

The front door location for a wheelchair lift would result in the cleanest installation from a vehicle interior aspect but a satisfactory lift could not be identified. The two possible lift types that could be utilized at the front step entryway are a step conversion lift or an undercar cartridge lift. The custom design of a 3-step conversion lift would make it a very expensive and unreliable choice. The second option, a cartridge style lift, is not possible due to the presence of the centre sill for the coupler for multiple unit operation.  Front door lift is therefore not an option;

 

·         Rear Door Option

Due to the presence of undercar equipment cases, in-stair installation of lift equipment in the rear door is physically impossible. A swing-out floor-mount lift as adopted by Southeastern Philadelphia Transit Authority (SEPTA) on 18 PCC streetcars was reviewed by Senior Management but discounted due to concerns about operational difficulty, unacceptable time for deployment and retrieval, and potential occupational hazards;

 

·         Dedicated Access Door Option

The dedicated access door option is technically feasible and affords acceptable reliability and maintainability, albeit being the most costly and labour intensive option as it requires an opening to be cut into the vehicle skin and its structural carlines (ribs).  Modifications to the vehicle structure and the installation of a slide and plug door with the necessary door operator mechanism can be made, although further analysis to the structural integrity design needs to be conducted.  A lift from Ricon or Maxon Mobility sometimes used on highway coaches can be modified and fitted onto the interior floor of the vehicle.

 

One major concern of this option is the safety of persons on the lift, when deployed from a 920 mm high car floor, reaching out to the ground level in the path of automobile traffic, where no service stop island exists.  The attached two diagrams depict the location of the lift (immediately behind the front entrance), and the general geometry of this style of lift.  A preliminary engineering assessment of this modification is attached in Appendix 2.

The cost for on-vehicle modification is estimated to be approximately $80,000 per car, or $15.7 million dollars for the fleet of 196 CLRVs.  Maintenance cost and operational impact have not been evaluated.

 

Review by Independent Consultant

 

To ensure that staff have researched all reasonable and available venues, and taken the necessary steps to assess their relative merits, an independent consultant firm, Booz Allen Hamilton Inc., with special expertise in accessibility issues was retained.  The following is an excerpt of the Executive Summary of the consultant’s report, along with its comparison matrix.

 

“Booz Allen supports the comprehensive evaluation performed by TTC Surface Vehicle Engineering.  There are no regulatory requirements mandating TTC convert its CLRVs to be accessible.  However, the TTC has made commitments to improving accessibility.  It is technically possible, albeit complex, to implement a wheelchair lift on the CLRVs, however, the TTC must still address the concern of getting wheelchair and non-ambulatory passengers to and from the CLRV in wayside traffic.  After reviewing the internal documentation provided and conducting an independent analysis of the alternatives, it is apparent that there is no ideal solution to make the CLRV accessible.

 

The TTC identified four on-vehicle mounted wheelchair lift alternatives, as well as wayside improvements to implement wheelchair accessibility.  Of the on-vehicle lift alternatives, the floor mounted lift provides for safe and reliable wheelchair accessibility to the CLRV.  However it would require modification to the CLRV for an additional access door, resulting in a permanent loss of seating at the wheelchair lift location and does not fully address the safety concerns of loading/unloading in wayside traffic, particularly at non-platformed service stops.

 

Installation of wayside wheelchair ramps improves wayside safety and provides level boarding for wheelchair and non-ambulatory passengers.  Unfortunately not all streetcar stops can accommodate a wayside ramp, and the logistics of implementing wayside improvements can be time consuming.”

Wayside Changes

 

The majority of the TTC’s streetcar service stops do not have service islands.  Deployment of a wheelchair lift on these routes will require assurance that the person requiring the use of the lift can be transported safely in the path of automobile traffic.  Modifications to the curbside stop may also be required to allow non-ambulatory persons to get down to the roadway, and to the streetcar.  Some form of demarcation or signal system may be required.  Deployment of a wheelchair lift at service stops with service islands would require significant widening and changes to the ramps.

 

The TTC has included in the 2006-2010 Capital Budget a project entitled “Streetcar Network Upgrades for LRT”.  This project is scheduled to commence this year to evaluate the work required, and the cost estimates, to upgrade the streetcar network to accommodate new low floor LRT cars.  Most of the civil work for routes with no service platform will be common to both CLRVs with lift and low floor vehicles.  For routes with service platforms, the major difference will be that the lateral reach (extension) of the platform on a low floor car is significantly reduced due to the low floor height being only approximately 350 mm above the top-of-rail, compared to 920 mm on a CLRV.

 

Workscope definition and cost estimate for these changes will be prepared in 2007, with some rough-order-magnitude estimates available in 2006.

 

Conclusion

 

Based on staff’s research on the means of making the current streetcar fleet accessible, and discussions with the Office of Accessibility at APTA, the UITP Task Force leader on “Guideline for European Internal Market for Light Rail System on Accessibility”, and other transit properties in North America, and on consideration that:

·         there exists a significant safety concern for people in a wheelchair or on crutches on a 920 mm high lift while in the path of automobile traffic, particularly at non-platformed stops;

·         the only technically feasible lift device would cost approximately $80,000 per car, or 15.7 million dollars for the fleet of 196 CLRVs; and,

·         the increased operating costs due to increased headway and higher demand for vehicles to maintain the same service level due to the deployment time required for lift operation,

 

staff conclude that this is not a practical objective and recommend that this not be pursued further.

To improve vehicle availability and reliability, replacement of the unreliable propulsion control system is necessary to meet the main objective of CLRV Life Extension Program.  The new system will also address maintainability problems experienced on a 30-year old design and incorporate provisions for multiple unit operation.

To improve on customer service, ridership attraction and operator comfort, and to reduce fog-up of the front windshield and entrance door glazing for safer operation on hot and humid days, the installation of an air-conditioning system on the life-extended CLRV is justified.  The incorporation of an air-conditioning system on the CLRVs, rebuilt to extend their life by 10 to 15 years, is consistent with the Commission’s policy to furnish all new vehicles with an air-conditioning system.

 

- - - - - - - - - - -

FebruaryAugust 15September 38, 20065

 

59-84

Attachments: Appendix 1 – Preliminary Feasibility Assessment – Wheelchair Lift

  Appendix 2 – Preliminary Implementation Investigation Report


APPENDIX 1

 

Preliminary Feasibility Assessment

WHEELCHAIR LIFT

Life Extension Program – Canadian Light Rail Vehicles

 

A. Basic Information

 

Type

Lift Configuration

Manufacturer

Appl’n

Deploy & Retrieve Time

Comment

1

Rotary / swing

 

(Dismissed by Senior Management – slow, labour intensive & risk of occupation injuries)

Stewart & Stephenson,

Ricon

 

SEPTA PCC II

~ 4 min.

Major structural change for lift support post, and,

a.       If for front door, loss of sandbox seat, centre stanchion, passenger line of sight through windshield blocked, vestibule / aisle width considerations;

b.      If for rear door, change to slide-plug or bi-fold (same as front) doors required, loss of 2 seats for lift mechanism.

2

Floor-mounted

Ricon, Maxon Mobility

Van, vintage trolley or highway coach

TBD

·         Requires new dedicated door by converting 1 window;

·         Plug doors & door operator;

·         Structural reinforcement;

·         Can accommodate people on crutches and with stroller as door height can be 72”

·         Most sheltered, simple and economical lift

3

Behind step riser cartridge

Lift-U

Bus, van

N/A

Declined TTC enquiry – no design to suit CLRV

Ricon,  Maxon Mobility

Bus, van

TBD

Requires 72” stow depth – no room on CLRV.  Impossible on front door due to coupler mounting anchor beam

4

Under-vehicle cartridge

Braun

Bus, coach

TBD

Requires 72” stow depth – no room on CLRV

5

Folding Step

Ricon

Bus

TBD

CLRV has 3 steps.  Ricon design has 2-step only – can develop but recommend against it due to vendor’s concern about complexity and reliability.

RTS

RTS bus

TBD

Purpose built / designed for RTS bus, sells separately for ~ US$30K.  Can develop 3 step lift for TTC @ $???

 

B. Assumptions:

·                     All types meet ADA requirements in Test Load, Size, Bridgeplate and Guard Provisions, and Fail-Safe Design etc.

 

C. Common issues:

·                     All lift types except Floor-Mounted (Type 2) are only for wheelchair bound persons; not for standing persons with leg in cast, on crutches or with a baby stroller – door opening measures 57” (1.45m) from floor, destination sign box 15” (37 cm) with door operator mechanism inside. 

·                     For front door installation, eliminate side destination sign and retrofit taller doors for standing headroom to meet FULL accessibility?

·                     For rear door and with step type lift, (i) heater is needed to melt snow / ice; (ii) treadle mat door control has to be changed to an infra-red or pushbar type door activation system for rear door installation.

·                     Change seats to provide for flip-up seats for wheel chair positions; tie-downs; wheel chair space delineations.  Alternatively, remove seats for wheelchair space(s) and increase standee area if no wheelchair on board.  Could lose up to 3 rows (8 seats) for floor-mounted type lift with dedicated doorway.

·                     Impossible to free up undercar space for lift power & hydraulic equipment

 

D. Safety Issues:

·                     Backup power source, hydraulic source, hand pump,

·                     Mechanical failures while person on lift.

·                     Binding / freezing of hinges, bearings, pins, bushings or other moving parts while person on lift.

·                     Clearance

·                     Interface with uneven platform/roadway surface

·                     Integrity of operational interlocks and proximity sensors

·                     Potential occupational injury – swing load, bend load, finger entrapment

 

E.                 Rough Order Magnitude Cost Estimate:

Type 2 – Floor-mounted.  Assuming Cerajet “sander” test is successful and it can be truck-mounted, it will cost approximately $80,000 per car, or 15.7 million dollars for a fleet of 196 CLRVs, with seat conversion to perimeter flip-ups.

 

F.                  Impact to LEP Schedule:

Approximately 3 to 6 months, depending on complexity of changes to scope of work, such as door system design changes and if taller doors should be installed to provide necessary headroom for standing persons on crutches.


APPENDIX 2

 

Preliminary Implementation Investigation Report

FLOOR MOUNTED LIFT INSTALLATION

Life Extension Program – Canadian Light Rail Vehicles

 

1. Objective

 

The installation of a Ricon Klearvue or Maxon Mobility style wheelchair lift on the open side of a CLRV using a dedicated access door will require modifications to the vehicle structure and the installation of a slide and plug door with the necessary door operator mechanism. The purpose of this report is to outline the issues involved in designing an installation of the lift.

 

2. Background

 

Three possible lift installation locations were considered as part of the CLRV Life Extension Program: front door, rear door, and a dedicated access door. Each of these locations proved to have advantages and disadvantages:

 

·                       The front door location for a wheelchair lift would result in the cleanest installation from a vehicle interior aspect but a satisfactory lift could not be located. The two possible lift types that could be utilized at the front step entryway are a step conversion lift or an undercar cartridge lift. The custom design of a 3 step conversion lift would make it a very expensive and unreliable option. The second option, a cartridge style lift installation, is not possible for as long as provisions for Multiple Unit Operation must remain on the car. An installation of a cartridge lift at the front doors would require the removal of the under car coupler anchor beam.

 

·                       The rear door installation would severely reduce the passenger flow by narrowing the rear door to approx half the current width. A rear door lift installation would require replacement of the existing doors due to their current two-stream, bi-fold configuration.

 

·                       The dedicated access door option is the most labour intensive option as it requires an opening to be cut into the vehicle skin and new door operator tracks to be designed and installed. If a dedicated access door is installed, a widely utilized lift on highway coaches from Ricon or Maxon Mobility can be modified and fitted onto the interior floor of the vehicle.

 

3.  Vehicle Modifications

 

a) Vehicle Side Skin Structure

In order to accommodate a door opening in the existing vehicle side skin, a portion of the skin and the re-enforcement ribs will have to be removed. Current spacing of side skin vertical members allows for a door width of approx. 50”. A door height of 72” can be accommodated with re-enforcements to the door header skin. Structural analysis of the vertical members on either side of the opening will need to take place to assure adequate re-enforcement to support the roof structure and the new air conditioning unit. Proximity to the front door existing opening will need to be taken into consideration.

 

b) Floor Structure

Ricon Klearvue and Maxon Mobility style lifts are floor mounted on the inside of the vehicle using a sill plate that bolts to the floor structure. Re-enforcement of the corrugated steel floor will be required to provide adequate strength to the lift installation. A steel plate will be required to bridge the corrugated steel flooring and supplementary structural members will need to be added to the underside of the floor to properly distribute lifting forces exerted by the lift.

 

c) Door Geometry and Operators

Due to the high off-the-ground dimension of the proposed access door, minimum swing out is desired to prevent accidental contact with passengers at platforms waiting to board vehicle. Based on the above, a parallelogram plug door would be the most favourable door geometry. A single sliding door, as shown in the vehicle mock-up diagram above would allow for the wheelchair ramp to be near the front entry doors and farebox. Due to the width of the proposed door (min 47”), this installation would require door tracks to be located on the side vehicle skin in the area that the door opens into. A door operator would need to be designed to open and close the door. This operator would be mounted on the inside of the moving door.

An alternate to the single sliding door is a double opening door arrangement is depicted in the accompanying picture. This is a common door arrangement found on coach type bus vehicles and utilized a proven door operator mechanism. The width of the door panels would require that the location of the access door be moved one window to the rear from the above location.

 

 

 

 

 

 

d)                  Vehicle Interior

The interior mounting design of the lift will require that the sand box be redesigned or relocated. The area directly in front of the lift will not have any floor mounted stanchions as the path to the lift must remain clear.

 

Locating the dedicated access door at the first window behind the front doors allows for the termination of the floor heater duct at the lift installation. Relocating the access door further to the rear of the vehicle will require a bypass duct to be used to deliver air to any floor heaters on the other side of the lift. The current heater design is a rear to front forced air system.

 

Five seats will be lost to create the mounting space for the floor mounted lift, this number increases to 6 if the access door is relocated further down the vehicle. Fold up seats will have to be strategically located on the vehicle floor plan to secure wheelchairs during transit. Additional loss of seats due to the installation of fold up seats may result.

 

e) Interior Lighting

The area near the lift will require dedicated lighting. This lighting must be able to illuminate the ground level that the lift services. Interior lighting of the vehicle may be affected by the door header and door operators that will have to be mounted behind the advertising sign assembly.

 

f) Stop Request

The stop request pull cord will be terminated at the dedicated access door resulting in the need for push buttons in the lift area. The location of these stop request push buttons will have to be determined once the stanchion location issues are resolved.